Shanghai Lilan successfully designed and delivered two high-speed yellow wine production lines of 16000BPH and 24000BPH for Shazhou Youhuang Wine Industry. The production line integrates advanced automation equipment and intelligent control system, covering the whole process of empty bottle depalletizer, non-pressure conveying, filling, labeling, spray cooling, robot case packer, arranging and palletizing, etc. It adopts leading automation technology, greatly improves the production efficiency and intelligent level, and becomes a model of intelligent production in yellow rice wine industry.
Full process automation, efficient and stable operation
The production line starts from the depalletizing(depalletizing) of empty bottles, and a high-speed depalletizer machine is used to smoothly transport the empty bottles to the conveying system to ensure that the bottles are not damaged. Empty bottles, real bottle conveying system adopts flexible pressure-free design, adapt to different bottle types, avoid bottle body collision, ensure bottle body intact, and ensure product quality. After the bottle enters the spray cooling tunnel, it meets the product process requirements at a specific time to ensure the stable quality of yellow rice wine. After labeling, the product is accurately shunted by the servo shunt, and the FANUC robot completes the high-speed follow-up packing, which is accurate and adapts to the requirements of multi-specification packaging.
The finished product after case packing machine is organized by two ABB robots, which not only improves the the production line but also greatly increases the ornamental value of the whole line. Finally, the FANUC robot performs high-precision palletizing. The whole line realizes data exchange through PLC and industrial Internet technology, real-time monitoring of packing line capacity, equipment status and fault warning, greatly reducing the need for manual intervention.
Technical highlights: flexible, customized, intelligent
Shanghai Lilan has innovated and optimized the key links in the design:
1. Non-pressure conveying system: frequency conversion control and buffer design are adopted to ensure smooth operation of the product;
2. Spray cooling system: the use of efficient water circulation technology, energy saving and environmental protection, to ensure the quality of wine;
3. Robot Carton Packing system: according to different bottle type design specific fixture, a production line compatible with 10 kinds of products, and can quickly switch fixture;
4. Modular architecture: to facilitate future capacity expansion or process adjustment, reduce the cost of transformation.
Shanghai Lilan with rich experience in the field of food and beverage automation, once again verified its technical strength. The packing line not only promotes the intelligent transformation of the rice wine industry, but also provides a replicable upgrade plan for other wine manufacturers. In the future, Shanghai Lilan will continue to deepen the research and development of intelligent equipment to help the high-quality development of manufacturing industry.
Post time: Sep-23-2025
